An assessment of serial co-cultivation approach for generating novel Zymomonas mobilis strains

Abstract

Objective

The alphaproteobacterium Zymomonas mobilis is an efficient ethanol producer, and Z. mobilis-based biorefinery shows great potential for biofuel production. Serial co-cultivation is an emerging approach that promotes inter-species interactions which can improve or rewire the metabolic features in industrially useful microorganisms by inducing frequent mutations. We applied this method to assess if it improves or rewires the desirable physiological features of Z. mobilis, especially ethanol production.

Results

We performed serial co-culture of Z. mobilis with the baker’s yeast, Saccharomyces cerevisiae. We observed filamentation of Z. mobilis cells in the co-culture, indicating that the Z. mobilis cells were exposed to stress due to the presence of a competitor. After 50 times of serial transfers, we characterized the generated Z. mobilis strains, showing that long term co-culture did not drive significant changes in either the growth or profile of excreted metabolites in the generated strains. In line with this, whole genome sequencing of the generated Z. mobilis strains revealed only minor genetic variations from the parental strain. 50 generations of Z. mobilis monoculture did not induce morphological changes or any significant genetic variations. The result indicates that the method needs to be carefully optimized for Z. mobilis strain improvement.

Introduction

The alphaproteobacterium Z. mobilis is the best bacterial ethanol producer endowed with unique physiological features [1]. Therefore, Z. mobilis based-biorefinery is a promising biofuel production system at an industrial scale [2]. Despite its efficient ethanol production capacity, there are challenges in employing Z. mobilis as a biocatalyst. For example, Z. mobilis consumes a limited range of feedstock as substrate [2]. It is also known to be sensitive to certain abiotic stress, such as acetic acid toxicity [2, 3]. Yet, recent advances in Z. mobilis metabolic engineering have overcome these drawbacks, advancing its potential use for environmentally-friendly biorefining [2, 3].

In addition to ethanol production, rewiring metabolic pathways to produce other useful compounds has lately been explored in Z. mobilis [3,4,5,6,7]. This is to utilize and exploit its intrinsic capacity of fast catabolism that comes with small biomass accumulation [1]. Considering that its prolific potential is expanding, a novel approach to engineer or generate desirable Z. mobilis strains should be assessed.

Co-culture based adaptive evolution involves mixing several species in the same culture to stimulate inter-species interactions, this novel and recent approach improves the physiological features of industrially beneficial microorganisms by inducing frequent mutations [8]. For example, serial co-culture of Candida glabrata and Pichia kudriavzevii significantly influenced the growth and fermentation profile of co-evolved strains [9]. The evolved strains conferred altered chemical complexity in produced wine [9]. Zhou et al. showed that long term bacterial-yeast competition induced chromosomal arrangements in the yeast, rendering stress-tolerance, altered metabolism and other physiological features in the yeast Lachancea kluyveri [10]. In addition to promoting mutation, co-culture has also been shown to promote the production of particular metabolites in Streptomyces species, which were otherwise not expressed in pure monoculture [11, 12]. Thus, inter-species interaction stimulates expression of cryptic genes. [11,12,13]. Such a response might also bias mutational events if the cryptic genes were continuously expressed during serial co-culture.

In addition to gaining potentially desirable traits, another advantage of the serial co-culture based adaptation method is to shed light on the understanding of basic ecological aspects of species interaction [14, 15]. Given that Z. mobilis ecology and its natural habitat is yet rather enigmatic [16], the approach should be worth being examined in this regard as well.

In the present work, we adopted serial co-culture of Z. mobilis mixed with baker’s yeast Saccharomyces cerevisiae for strain generation. The aim of study was to see if Z. mobilis changes or rewires its ethanologenic features through competition and interaction with S. cerevisiae through serial co-cultivation.

Main text

Method

Cultivation

Z. mobilis Zm6 and S. cerevisiae strain CEN.PK113-7D strain were used for adaptive evolution by co-culture. Cells were grown in growth medium containing glucose (20 g/L or 100 g/L), yeast extract (5 g/L), NH₄SO₄ (1 g/L), KH₂PO₄ (1 g/L) and MgSO₄ (0.5 g/L). The growth medium was flushed with nitrogen gas prior to culture. The co-culture was grown at 30 °C in a tightly capped test tube with shaking at 200 rpm throughout the study.

For serial co-culture, 10 μL of Zm6 overnight anaerobic culture and S. cerevisiae anaerobic culture were used as starters. The mixed cultures typically spent all nutrients within a day. The fully grown cultures (10 μL) were transferred to fresh identical medium the following day and the co-culture continued. After the transfer was repeated 5 times, we observed that Z. mobilis competes out in the co-culture under the condition, as shown by viable counts of the co-culture. To maintain balanced co-culture, we inoculated additional S. cerevisiae overnight culture 40 μL, in addition to 10 μL of previous co-culture, upon each transfer from 6th round.

For Escherichia coli co-culture with Z. mobilis, E. coli strain K12 grown in LB medium under aerobic condition was used as a starter. We started co-culture with mixing 10 μL of fully grown monocultures of Z. mobilis and E. coli. During the experiments, we learned that inoculating 10 μL of fully grown co-culture of previous round with 20 μL of fully grown E. coli monoculture upon a transfer gave a good balance for continuation of co-cultures, which we performed for all transfer. All lines were replicated for whole passages.

After the serial co-culture of 50 transfers, cells were streaked out on the solid identical medium. Isolated pure strains are designated as follows, Zs100: Z. mobilis Zm6 derived strain obtained from last round of Z. mobilis vs S. cerevisiae serial co-culture supplemented with glucose 100 g/L. Zs100R is obtained from a parallel replicate of Z. mobilis vs S. cerevisiae glucose 100 g/L. Zs20: Zm6 derived strain obtained from the last round of serial co-culture with S. cerevisiae supplemented with 20 g/L glucose, and Zs20R was obtained from a last culture of parallel run of Zs20. Similarly, Ze20 designates Z. mobilis strain obtained from last round of Z. mobilis vs E. coli co-culture with 20 g/L glucose, and Ze20R as a parallel replicate. As a control, the 50 times serial transfer of Z. mobilis monocultures grown in the same complex medium with 20 g/L glucose or 100 g/L glucose were performed. Z20 designates Z. mobilis strain obtained from a last round of Z. mobilis monoculture with 20 g/L glucose, and Z100 designates Z. mobilis strain obtained from a last round of monoculture with 100 g/L glucose.

Characterization of growth and ethanol production

Growth profiles of all strains were analyzed using flat bottom 96-well microplate in plate-reader spark 20 M (Tecan) by measuring its absorbance at 600 nm. Overnight anaerobic monoculture was used as an inoculum. Temperature control was set at 30 °C. Three technical replicates were repeated for each time point. The used medium in plate reader was same as for co-culture, with supplement of glucose 20 g/L. We also measured growth profiles in test tubes under anaerobic condition using spectrophotometer (VWR), showing similar trends from microplate experiments.

Acetate, lactate, ethanol and glucose in the overnight monoculture of generated Z. mobilis strains were measured using Waters 2695e Alliance HPLC (Waters) with Hi-plex column (300 × 7.7 mm, Agilent). The spent medium of anaerobic overnight culture in the test tube was analyzed for HPLC analysis. The collected supernatant was filtered through 0.2 μm Supor^® polyether sulfone membrane (PALL) before the analysis. HPLC analysis was run under the condition; 0.05 M sulfuric acid as mobile phase at a flow rate of 0.8 mL/minute. External standard curve was used for converting obtained peaks to concentration of analytes.

Microscopy

Growing sample was directly mounted on Phosphate-buffered saline (PBS)-agarose pad before imaging. Zeiss Axio Imager Z2 microscope (ZEISS) equipped with camera Axiocam MR R3 (ZEISS) was used for capturing phase contrast images. Software ZEN 3.1 (ZEISS) was used for image analysis.

Whole genome sequencing

Total DNA was extracted by combining a lysozyme treatment [17] and D-neasy blood tissue kit (Qiagen). Whole genome of the co-cultured Z. mobilis strains was sequenced by GATC re-sequencing service (INVIEW Genome sequencing). The reference sequence was our lab stock Zm6 strain which was previously sequenced [18, 19].

Results

In order to generate novel Z. mobilis strains, we assessed the co-culturing based adaptive evolution. We chose serial transfer instead of continuous chemostat co-culture, for the simplicity of method, and baker’s yeast S. cerevisiae as a competitor since it also produces ethanol and likely share an ecological niche with Z. mobilis, although ethanol production pathway differs between two species. During the pilot experiment, we observed that many Z. mobilis cells showed abnormal cell shape in the co-culture with S. cerevisiae supplemented with 100 g/L glucose (Fig. 1). Most of Z. mobilis cells formed filamentous structures which can be up to 10 times longer than regular cell (Fig. 1, shown as C in the lower-right panel). Some of the Z. mobilis cells were burst or exhibiting a membrane protrusion from cell (Fig. 1, shown as A in lower-right panel) and several cells were found dead as shown by lighter phase contrast (Fig. 1b). Dead S. cerevisiae cells were also observed (Fig. 1, shown as D in lower-right panel). It should be noted that these morphological changes or death of Z. mobilis cells were not observed in the Z. mobilis monoculture using the same growth condition. Bacterial filamentation is often an adaption to stress [20]. Thus, we found the observed phenomenon as a good indication that the Zm6 cells were interacting and competing with S. cerevisiae. This prompted us to expect that frequent mutations should arise in the Z. mobilis cells to gain advantages for the competition during serial co-culture. In the co-culture with E. coli, obvious morphological changes of Z. mobilis and E. coli was not observed.

Fig. 1

Phase contrast images of Z. mobilis monoculture and co-culture with S. cerevisiae strain CEN.PK113-7D or E. coli strain K12. Used strains and conditions are as shown in white texts in the images. Abbreviation glu stands for glucose in the medium. It is to be noted that Z. mobilis strain in the co-culture vs yeast with 100 g/L glucose formed elongated filamentous structure, while other conditions did not induce such drastic morphological changes in Z. mobilis cells. Right-bottom panel and Zm6 vs K12 panel are enlarged images with scale bar 10 μm, while all other panel sizes are corresponding with the scale bar 10 μm, found in the bottom-middle panel. Black a in the right-bottom panel indicates bursting cell with membrane protrusion from the cytoplasm. b The lysed cell exhibiting lighter phase contrast than that of the live cells. c Elongated Z. mobilis cell. d Dead yeast cell

We then performed serial transfer of each mixed culture for 50 passages. For co-culture with S. cerevisiae, we made two lines of culture supplemented with 20 g/L or 100 g/L glucose. For E. coli co-culture, we performed cultivation only with 20 g/L glucose. All co-cultures were run with parallel replicates, resulting in 6 lines of serial co-cultures. In addition, we performed serial transfer of two monocultures of Z. mobilis strains for 50 passages as controls.

After 50 transfers of serial co-cultures, we characterized growth profile and ethanol production by monoculture of obtained Z. mobilis strains from last batch of long-term co-cultures. It was to be noted that the elongated morphology observed during serial co-culture was not retained in Z. mobilis cells grown in monoculture, suggesting that filamentation was due to stress. The HPLC and growth curve data showed that excreted production and growth profiles by obtained strains were nearly identical to those by parental strain (Fig. 2). This was somewhat contrary to what we anticipated, especially in the Z. mobilis cells with S. cerevisiae in 100 g/L glucose, since the Z. mobilis cells in that condition underwent long cultivation under constant stress, which could have influenced its metabolism or growth profile for better survival. This result is in sharp contrast to our previous experience with Z. mobilis adaptive evolution against salt stress, in which 10-20 passages of serial transfer drove the strains to gain adapted phenotype of two times better total ethanol production under the saline condition than that of the parental strain [19]. The obtained result here showed that the competition with yeast or E. coli in the co-culture did not influence Z. mobilis ethanologenic physiology.

Fig. 2

Characterization of Z. mobilis strains that generated from serial co-culture-based laboratory adaptation. a Total production of acetate, lactate and ethanol from the overnight monoculture of the generated Z. mobilis strains and the parental strain Zm6. b Growth profiles of monoculture Z. mobilis strain obtained in this study and the parental strain Zm6 in the complex medium with glucose 20 g/L. Z. mobilis strain designations are as follows; Zs100; Z. mobilis strain obtained from the last round of Z. mobilis vs S. cerevisiae serial co-culture with glucose 100 g/L, Zs100R; obtained from a parallel replicate of Z. mobilis vs S. cerevisiae glucose 100 g/L, Zs20; Z. mobilis strain obtained from the last round of serial co-culture with S. cerevisiae supplemented with 20 g/L glucose, Zs20R; Z. mobilis strain from a last culture of parallel run of Zs20, Ze20; Z. mobilis strain obtained from last round of Z. mobilis vs E. coli co-culture with 20 g/L glucose, and Ze20R as a parallel replicate of Ze20, Z20 designates Z. mobilis strain obtained from a last round of Z. mobilis monoculture with 20 g/L glucose, and Z100 designates Z. mobilis strain obtained from a last round of monoculture with 100 g/L glucose. Generation time for actively growing Z. mobilis strains in the plate reader was as follows; 175 min for Zm6, 177 min for Zs20, 173 min for Zs100 and 179 min for Ze20. Note that there were no significant differences in ethanol production and growth profiles between strains. Error bars; standard deviations from 3 independent measurements

Next, to see if there are mutations not reflected in the measured phenotypes, we sequenced whole genome of the obtained Z. mobilis strains. The analysis revealed that several mutations in the ORF regions of the generated strains, compared to the reference genome [18]. Yet, it was not clear how the mutations could relate to advantage in the species interaction. Interestingly, Z. mobilis strain Zs100R did not show any mutation in the ORF regions, despite long-term constant competition with S. cerevisiae. The strain Z20 obtained from serial-monoculture did not show any mutations either. This suggests that genomic stability was very high in Z. mobilis during the serial co-culture and monoculture.

Discussion

Even though co-culture based adaptive evolution has shown to be a powerful tool for several bacterial and yeast species, we recommend that the method should be carefully fine-tuned for Z. mobilis. Our data suggest that serial co-culture methods utilizing species-interaction did not drive mutations in the genome of Z. mobilis strains in our experimental setting. Although the presence of S. cerevisiae induced stressed shape of Z. mobilis, the genome content of Z. mobilis cells was found almost intact (Table 1). Perhaps, utilizing more ‘stressful’ organism to Z. mobilis in the culture might drive the need of better fitness in Z. mobilis and thus improve an outcome of the method. Alternatively, Z. mobilis genomic stability might be very stable during species interaction. Z. mobilis was previously suggested to possess polyploidy [21, 22], and that could render genetic stability during stress responses by frequent homologous recombination. Confirmation of polyploidy and identification of copy numbers of chromosome in Z. mobilis cells should be useful knowledge for Z. mobilis research. Interestingly, recent report suggests that Z. mobilis is not involved in pair-wise cross feeding with other bacteria [23], implying that Z. mobilis does not cooperate with other microbes for its survival.

Table 1 A table of list of mutations found in generated Z. mobilis strains. Note that all the strains were obtained from the last round of serial co-culture or monoculture. NA stands for not available

Limitation

Apart from growth curves and excreted metabolites profiles, there might be hidden phenotypes in generated strains that we did not detect. Changes in the genome of S. cerevisiae after the serial co-culture with Z. mobilis was not followed in this study. An investigation on S. cerevisiae strains that are co-cultured for long terms with Z. mobilis under appropriate experimental settings might be a future line of investigation.